SYNTHESIS, CHARACTERIZATION AND APPLICATIONS OF NANOSTRUCTURED
CHALCOGENIDE THERMOELECTRIC MATERIALS
HARJEET KAUR
DEPARTMENT OF PHYSICS
INDIAN INSTITUTE OF TECHNOLOGY DELHI
JULY 2018
©Indian Institute of Technology Delhi (IITD), New Delhi, 2018
SYNTHESIS, CHARACTERIZATION AND APPLICATIONS OF NANOSTRUCTURED
CHALCOGENIDE THERMOELECTRIC MATERIALS
by
HARJEET KAUR DEPARMTENT OF PHYSICS
Submitted
in fulfillment of the requirements for the degree of Doctor of philosophy
to the
INDIAN INSTITUTE OF TECHNOLOGY DELHI
JULY 2018
DEDICATED TO MUMMY, DADDY
and CHANNI
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CERTIFICATE
This is to certify that the Thesis entitled “SYNTHESIS, CHARACTERIZATION
AND APPLICATIONS OF NANOSTRUCTURED CHALCOGENIDE
THERMOELECTRIC MATERIALS” being submitted by Ms. HARJEET KAUR to the Department of Physics, Indian Institute of Technology Delhi for the award of the degree of
‘Doctor of Philosophy’ is a record of bonafide work carried by her. She has worked under our supervision and guidance and has fulfilled the requirements, which in our opinion have reached the requisite standard for the submission of this Thesis.
The results contained in this work have not been submitted, in part or full, to any other University or Institute for the award of any degree or diploma.
Dr. G. B. REDDY Dr. T. D. SENGUTTUVAN Professor Principal Scientist
Department of Physics National Physical Laboratory Indian Institute of Technology Delhi Delhi, India
Delhi, India
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ACKNOWLEDGEMENTS
My aim to complete this thesis is accomplished with the blessings of GOD and my loving parents. Also, completion of this doctoral thesis was possible with the support of several people. I would like to express my sincere gratitude to all of them.
Firstly, I take an opportunity to express my sincere gratitude to my respected supervisor Prof. G. B. Reddy. It is my pleasure to work with him who always put me on the right track in handling many problems. His overall guidance has always given me the strength and motivation. The discussions we had were always helpful in improving my writing skills and thought process along with exploring new possibilities in this research field.
I also take this opportunity to express heartfelt gratitude to my respected co- supervisor Dr. T. D. Senguttuvan, Principal Scientist at NPL Delhi, for his invaluable guidance, immense interest and constant encouragement for the successful completion of the present work. I owe the greatest debt of gratitude to him for suggesting the research problem followed by meticulous suggestions and ever-willing help during my entire research period. I am grateful to him for giving me this research topic, Thermoelectrics, which I always found interesting. His enthusiastic attitude cherished me during the tenure of my Ph.D. In my failures, he always boosted my confidence and enlightened me with his valuable suggestions.
He always helped me to improve my presentation skills a lot. His presentation skills always impressed me.
I am thankful to my student research committee (SRC) members: Prof. Sujeet Chaudhary, Dr. Rajendra Singh from Physics Department and Prof. Arunachalam Ramanan, Chemistry Department, IIT Delhi for their valuable comments and support that helped me improve during my thesis work. I am thankful to my host institute IIT Delhi and Director of IIT Delhi for providing me an opportunity to pursue Ph.D in Physics.
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I am also thankful to Prof. R. C. Budhani, (Former Director NPL) for giving valuable inputs to my work and Dr. Ajay Dhar (Chief Scientist, NPL) for providing the necessary facilities required during the course of my research work. I pay my humble regards to technical staff in NPL: Mr. K. N. Sood, Mr. Naval Kishore, Mr. Radheshyam, Mr. Jai Tawale for their constant and never ending support. I am thankful to Council of Scientific and Industrial Research (CSIR) for their financial support through fellowship and also providing me financial assistance to attend and present my work abroad in international conference.
I greatly appreciate the help and support received from my lab mates Dr. Ranjit Kumar, Dr. Ravindra Sharma, Dr. Veeresh Yadav, Ms. Shubhda Srivastava during my Ph.D.
I especially pay my thanks to Lalit Kumar, Shahnawaz, Dalvir Singh Rajput, Prabhat Kumar and Megha Singh for their help and support whenever/wherever I required.
Friendship and social support provided by my two beloved Mukesh Kumari and Savvi Mishra is highly appreciated. The moral support by Prabal Pratap Singh Badhauria, Simrjit, Jeevan Jyoti Sharma, Aniket Rana and Pawan Badhan is also acknowledged. All of them have helped me in one or the other way during my work or otherwise. I am always grateful to all of them.
I would also like to express my sincere gratitude to Dr. Harbhajan Thakral who taught me Physics during my school. He is the one because of whom I could find this subject interesting and decided to pursue PhD. He always believed in me and immensely supported me since my school days and even today. Although he is far from me, but never let me think so because he is always there to help, suggest or support me as and when required. He is a constant source of inspiration for me.
Without love and support of my family, it was very difficult to complete this journey.
I pay my sincere regards to my mummy, daddy and beera (Channi) for their encouragement,
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moral and emotional support. Thank you for showing faith in me and giving me liberty to choose what I desired. I consider myself the luckiest in the world to have such a supportive family, standing behind me with their love and support. I will try my best to make you proud of me!
I wish to express my gratitude to the Almighty for giving me the wisdom, health and strength to undertake this research task and enabling me to its completion.
HARJEET KAUR
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ABSTRACT
To reduce the dependency on non-renewable energy sources and to reduce harmful gas emissions, alternative sustainable energy sources or technologies need to be developed. One such low cost untapped energy source is heat. Most of the home appliances, industrial processes and automobiles produce a large amount of waste heat. The noticeable contributions are made through thermoelectric (TE) technology that converts directly waste heat energy into useful electrical energy. TE materials have attracted great attention owing to their potential application in power generation. The main focus in thermoelectric research is on improving the performance of TE material in terms of a dimensionless figure of merit (ZT=S2σ/κ). High ZT is achieved through enhancing electron transport and suppressing phonon transport in a material.
The present thesis aims at developing n-type and p-type TE materials with enhanced ZT by employing nanocomposite approach i.e. incorporating nanoinclusions into TE host matrix and measure thermo- emf using these two TE materials.
The motivation behind this work is based on the fact that by incorporating suitable nanoinclusions of variable sizes into the host matrix, one can achieve phonon scattering on all hierarchical length scale. This significantly reduces the thermal conductivity and has an overwhelming effect on enhancing ZT. For n-type system, Bi2Te3 acts as host matrix and BiTe is taken as nanoinclusion whereas for p-type system, antimony telluride (Sb2Te3) and PbTe are taken as host matrix and nanoinclusion respectively.
The thesis is organized in seven chapters: Chapter-1 (Introduction) gives an overview of the current research status in this field of work. Chapter-2 (Experimental Techniques) contains the details of synthesis routes, sintering techniques and property measurement details used in the present study. Chapter-3 is divided in two parts. The first partdescribes
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the synthesis of nanostructured BiTe by microwave assisted flash combustion (MAFC) route using citric acid and urea as fuels in different oxidant to fuel (O/F) ratios. The role of fuel as well as the effect of O/F ratio on the final product has been explored. It has been found that citric acid as a fuel results in better phase purity of the material as compared to urea. The second part of this chapter discusses about the synthesis of Bi2Te3 by solvothermal route using water and methanol as solvents and varying amounts of reducing agent (NaBH4). The powder prepared using methanol with optimized 2.3 g of NaBH4 results in phase pure hexagonal Bi2Te3. Chapter-4 contains three sections. The first two sections discuss about temperature dependent TE properties of nanostructured BiTe and Bi2Te3 respectively.
Compaction of powders into pellets is done using SPS technique wherein optimization of sintering time and temperature is described in detail. The third section describes TE properties of Bi2Te3/BiTe (2,4,6,8 and 10mol%) composite. An enhanced ZT value of ~1.1 at 470 K is obtained for Bi2Te3/BiTe(8mol%) composite sample in comparison to ZT=0.33 at 470 K for Bi2Te3. Similarly, Chapter-5 describes the synthesis of nanostructured PbTe by MAFC route and Sb2Te3 by solvothermal route in two different sections. Citric acid proves to a suitable fuel to get the desired phase. A hexagonal Sb2Te3 phase is achieved using methanol as solvent with an optimized NaBH4 quantity. Chapter-6 discusses about temperature dependent TE properties of PbTe, Sb2Te3, and Sb2Te3/PbTe composite each divided into three separate parts. An optimized composite sample Sb2Te3/PbTe (5mol%) resulted in a high ZT of 1.52 at 586 K which is 52% higher than ZT for Sb2Te3. Chapter-7 gives details about the fabrication of TE module and measurement of thermo- emf generated across TE module.
The design aspects in fabricating a module and its assembly are described. The voltage across the module and the corresponding current for varying temperature differences are given.
Chapter-8 highlights the important conclusions drawn from the present work and scope of future work in this area.
सार
गैर नवीकरणीय ऊर्जा स्रोतोों पर ननर्ारतज को कम करने और हजननकजरक गैस उत्सर्ान को कम करने के निए, वैकल्पिक निकजऊ ऊर्जा स्रोत यज प्रौद्योनगनकयोों को नवकनसत करने की आवश्यकतज है। ऐसी कम िजगत वजिी
अपररपक्व ऊर्जा स्रोत गमी है। अनिकजोंश घरेिू उपकरण, औद्योनगक प्रनियजएों और ऑिोमोबजइि बडी मजत्रज में
अपनशष्ट तजप उत्पन्न करते हैं। ध्यजन देने योग्य योगदजन थमोइिेल्परिक (िीई) तकनीक के मजध्यम से नकए र्जते हैं
र्ो सीिे नवद्युत ऊर्जा को उपयोगी नवद्युत ऊर्जा में पररवनतात कर देतज है। नबर्िी उत्पजदन में उनके सोंर्जनवत अनुप्रयोग के कजरण िीई सजमनियोों ने बहुत ध्यजन आकनषात नकयज है। थमजाइिेल्परिक शोि में मुख्य फोकस मेररि
(र्ेडिी = एस 2 सीसी / κ) के आयजमी आोंकडे के सोंदर्ा में TE सजमिी के प्रदशान में सुिजर करनज है। इिेरिॉन पररवहन को बढजने और सजमिी में फोनोन पररवहन को दबजने के मजध्यम से उच्च र्ेडिी हजनसि नकयज र्जतज है।
वतामजन थीनसस कज िक्ष्य एन-प्रकजर और पी-प्रकजर िीई सजमिी नवकनसत करनज है र्ो एनएनओसीओमोसजइि
दृनष्टकोण को ननयोनर्त करके बढजए गए र्ेडिी के सजथ नवकनसत करतज है यजनी िीई होस्ट मैनििक्स में
नैनोइल्पिओशन शजनमि करतज है और इन दो िीई सजमिी कज उपयोग करके थमो-एमएम को मजपतज है।
इस कजम के पीछे प्रेरणज इस तथ्य पर आिजररत है नक मेर्बजन मैनििक्स में चर आकजरोों के उपयुक्त नैनोइनल्पियोंस को शजनमि करके, कोई र्ी सर्ी पदजनुिनमक िोंबजई पैमजने पर फोनन स्कैिररोंग प्रजप्त कर सकतज है।
यह थमाि चजिकतज को कजफी कम करतज है और जेडिी को बढजने पर इसकज असर पडतज है। एन-िजइप नसस्टम के निए, Bi2Te3 मेर्बजन मैनििक्स के रूप में कजया करतज है और बीईिी को नैनोइनक्यूशन के रूप में नियज र्जतज है
र्बनक पी-प्रकजर प्रणजिी के निए, एोंिीमोनी िेल्यरजइड (एसबी 2 िीई 3) और पीबीिी को िमशः मेर्बजन मैनििक्स और नैनोइनक्यूशन के रूप में नियज र्जतज है।
थीनसस सजत अध्यजयोों में आयोनर्त नकयज गयज है: अध्यजय -1 (पररचय) इस कजम के क्षेत्र में वतामजन शोि ल्पथथनत कज एक नसोंहजविोकन देतज है। अध्यजय -2 (प्रजयोनगक तकनीक) में वतामजन अध्ययन में इस्तेमजि सोंश्लेषण मजगा,
sintering तकनीक और सोंपनि मजप नववरण कज नववरण शजनमि है। अध्यजय -3 दो र्जगोों में बजोंिज गयज है। पहिज
र्जग नवनर्न्न ऑक्सीडेंि में ईोंिन (ओ / एफ) अनुपजत में ईोंिन के रूप में सजइनििक एनसड और यूररयज कज उपयोग करके मजइिोवेव सहजयक फ्लैश दहन (एमएएफसी) मजगा द्वजरज नैनोस्टिक्चर बीआईिी के सोंश्लेषण कज वणान करतज है। अोंनतम उत्पजद पर ईोंिन की र्ूनमकज के सजथ-सजथ ओ / एफ अनुपजत के प्रर्जव की खोर् की गई है।
यह पजयज गयज है नक ईोंिन के रूप में सजइनििक एनसड के पररणजमस्वरूप सजमिी की बेहतर चरण शुद्धतज में
पररणजम होतज है। इस अध्यजय कज दूसरज र्जग सॉल्वैथमाि मजगा द्वजरज बजय 2 िी 3 के सोंश्लेषण के बजरे में चचजा
करतज है र्ो सॉल्वैंि्स के रूप में पजनी और मेथनॉि कज उपयोग करके और घिती एर्ेंि (NaBH4) की अिग- अिग मजत्रज के रूप में उपयोग करतज है। पजउडर शुद्ध हेक्सजगोनि Bi2Te3 में NaBH4 के अनुकूनित 2.3 िजम के सजथ मेथनॉि कज उपयोग करके तैयजर पजउडर। अध्यजय -4 में तीन खोंड हैं। पहिे दो खोंड िमशः
नैनोस्टिक्चर बीिीई और बीआई 2 िी 3 के तजपमजन ननर्ार िी गुणोों के बजरे में चचजा करते हैं। नछद्ोों में पजउडर की
कॉम्पैक्शन एसपीएस तकनीक कज उपयोग करके नकयज र्जतज है नर्समें नसन्टररोंग समय और तजपमजन कज अनुकूिन नवस्तजर से वनणात नकयज र्जतज है। तीसरज खोंड Bi2Te3 / BiTe (2,4,6,8 और 10mol%) समि के TE गुणोों कज वणान करतज है। Z2Te3 के निए 470 के सजथ ZT = 0.33 की तुिनज में Bi2Te3 / BiTe (8mol%) समि नमूनज के निए ~ 1.1 पर 470 के एक उन्नत र्ेडिी मजन प्रजप्त नकयज र्जतज है। इसी तरह, अध्यजय -5 एमएएफसी मजगा और एसबी 2 िी 3 द्वजरज दो अिग-अिग वगों में सोिवथमाि मजगा द्वजरज नैनोस्टिक्चर पीबीिी के
सोंश्लेषण कज वणान करतज है। वजोंनछत चरण प्रजप्त करने के निए सजइनििक एनसड एक उपयुक्त ईोंिन सजनबत होतज है। एक हेक्सजगोनि Sb2Te3 चरण मेथनॉि कज उपयोग एक अनुकूनित NaBH4 मजत्रज के सजथ नविजयक के
रूप में नकयज र्जतज है। अध्यजय -6 पीबीिीई, एसबी 2 िीई 3, और एसबी 2 िीई 3 / पीबीिीई समि तजपमजन तजपमजन िीई गुणोों के बजरे में चचजा करतज है र्ो प्रत्येक को तीन अिग-अिग नहस्ोों में नवर्जनर्त नकयज र्जतज है।
एक अनुकूनित समि नमूनज एसबी 2 िीई 3 / पीबीिीई (5 एमओएि%) के पररणजमस्वरूप 586 के 1.52 के
उच्च र्ेडिी के पररणजमस्वरूप एसबी 2 िी 3 के निए र्ेडिी से 52% अनिक है। अध्यजय -7 TE मॉड्यूि के
ननमजाण और िीई मॉड्यूि में उत्पन्न थमो-एएमएफ के मजप के बजरे में नववरण देतज है। एक मॉड्यूि और इसकी
असेंबिी बनजने में नडर्जइन पहिुओों कज वणान नकयज गयज है। मॉड्यूि र्र में वोल्टेर् और नवनर्न्न तजपमजन अोंतर के निए इसी िजरज को नदयज र्जतज है। अध्यजय -8 इस क्षेत्र में वतामजन कजया और र्नवष्य के कजम के दजयरे से
ननकजिे गए महत्वपूणा ननष्कषों पर प्रकजश डजिज गयज है।
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CONTENTS
CERTIFICATE i
ACKNOWLEDGEMENTS ii
ABSTRACT v
CONTENTS vii
LIST OF FIGURES xiv
LIST OF TABLES xxi
LIST OF SYMBOLS xxii
LIST OF ABBREVIATIONS xxiv
Chapter-1: Introduction 1-42
1.1 Introduction: Thermoelectrics (TEs) 1
1.2 Basic Principles of TEs 3
1.2.1Seebeck Effect 3
1.3 TE performance (ZT) and material parameters influencing ZT 5
1.3.1 Seebeck coefficient (S) 5
1.3.2 Electrical conductivity (σ) 8
1.3.3 Thermal conductivity (κ) 9
1.4 TE module and conversion efficiency (η) 13
1.4.1 TE module 13
1.4.1.1 Ohmic contacts 15
1.4.2 Efficiency of TE module 16
1.4.3 Efficiency vs. ZT 18
1.5 Challenges in TE research 19
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1.5.1 Choice of material 19
1.5.2 A brief history of TE materials 19
1.5.3 Figure of Merit (ZT) in TE materials 21
1.6 Approaches to enhance ZT 22
1.6.1 Bulk Approach 22
1.6.1.1 Alloy point defect scattering 22
1.6.1.2 Resonant energy level doping 23
1.6.1.3 Phonon glass electron crystal (PGEC) 25
1.6.2 Nanostructural Approach 27
1.6.2.1(a) Quantum confinement 28
1.6.2.1(b) Introduction of interfaces 28
1.6.2.2(a) Quantum-well superlattices 29
1.6.2.2(b) Quantum wire 30
1.6.3 Nanocomposite 31
1.7 High performance TE materials (Chalcogenide based alloys) 34
1.7.1 Bismuth telluride (Bi2Te3) 35
1.7.2 Antimony telluride (Sb2Te3) 37
1.8 Objectives of present thesis 40
Chapter-2: Experimental techniques 43-67
2.1 Synthesis technique: powder preparation 43
2.1.1 Microwave assisted flash combustion (MAFC) 43
2.1.1.1 Precursor: Oxidant and Fuel 44
2.1.1.2 Oxidant to fuel (O/F) ratio 45
2.1.1.3 Procedure for combustion reaction with
microwave radiation 46
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2.1.1.4 Advantages and disadvantages of MAFC route 47
2.1.2 Hydrothermal/solvothermal route 47
2.1.2.1. Significance of water as solvent 48
2.1.2.2 Significance of alkali modifier 48
2.1.2.3 Significance of reducing agent 49
2.1.2.4 Mechanism of hydro/solvothermal route 49 2.1.2.5 Advantages of hydro/solvothermal route 50
2.2 Sintering techniques 50
2.2.1 Hot pressing 51
2.2.1.1 Mechanism of hot press 52
2.2.2. Spark plasma sintering (SPS) 53
2.2.2.1 Mechanism of SPS 53
2.3 Characterization techniques 56
2.3.1 X-ray diffraction (XRD) 56
2.3.1.1 Working of XRD 56
2.3.2 Raman spectroscopy 57
2.3.3 Scanning electron microscope (SEM) 58
2.3.3.1 Working of SEM 59
2.3.4 Transmission electron microscope (TEM) 60
2.3.4.1 Working of TEM 61
2.3.5 Differential scanning calorimetry (DSC) 62
2.3.5.1 Working of DSC 62
2.3.6 Archimedes’ principle for density determination 64
2.4 Transport measurement techniques 65
2.4.1 Seebeck coefficient (S) and electrical resistivity (ρ)
x
measurement system 65
2.4.2 Thermal diffusivity measurement (LFA-1000) 66
2.4.2.1 Working 66
2.4.3 Hall Effect measurement 67
Chapter-3: Synthesis and characterization of BiTe, Bi2Te3 TE materials 68-85 3.1 Synthesis and characterization of BiTe powder 68
3.1.1 Synthesis by microwave assisted flash combustion (MAFC) route 68
3.1.1.1 Calculation of ϕe for BiTe 69
3.1.2 Optimization and phase characterization 71
3.1.2.1 Choice of fuel 71
3.1.2.2 Effect of fuel 72
3.1.2.3 Effect of O/F ratio 73
3.1.3 Structural characterization 76
3.1.4 Conclusion 78
3.2 Synthesis and characterization of Bi2Te3 powder 79
3.2.1 Synthesis by solvothermal route 79
3.2.2 Optimization and phase characterization 81 3.2.2.1 Effect of quantity of reducing agent using water as solvent 81 3.2.2.2 Effect of reducing agent quantity using methanol as solvent 81
3.2.3 Structural characterization 83
3.2.4 Conclusion 85
Chapter-4: Thermoelectric properties of BiTe, Bi2Te3 and
Bi2Te3/BiTe composite 86-107
4.1 Sintering and TE property measurement of BiTe 86 4.1.1 Sintering: Optimization of SPS parameters 87
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4.1.2 TE property measurement 90
4.1.3 Conclusion 93
4.2 Sintering and TE property measurement of Bi2Te3 93 4.2.1 Sintering: Optimization of SPS parameters 93
4.2.2 TE property measurement 94
4.2.3 Conclusion 95
4.3 Sintering and TE property measurement of Bi2Te3/BiTe composite 96 4.3.1 Sintering: Optimization of SPS parameters 96
4.3.2 TE property measurement 98
4.3.3 Conclusion 106
Chapter-5: Synthesis and Characterization of PbTe, Sb2Te3 TE materials 108-121 5.1 Synthesis and characterization of PbTe Powder 108
5.1.1 Synthesis of PbTe by MAFC route 108
5.1.1.1 Calculation of O/F ratio (ϕe) 109
5.1.2 Optimization and phase characterization 110
5.1.2.1 Effect of fuel 110
5.1.2.2 Effect of O/F ratio 111
5.1.3 Structural properties 112
5.1.3.1 TEM investigation 112
5.1.4 Conclusion 113
5.2 Synthesis and characterization of Sb2Te3 powder 114
5.2.1 Synthesis by solvothermal route 114
5.2.2 Optimization and phase characterization 116 5.2.2.1 Effect of varying quantity of NaBH4 using water as solvent 116
5.2.2.2 Effect of varying quantity of NaBH4 using water as solvent 117
xii
5.2.2.3 XRD comparison of powders synthesized using water and methanol as solvents and optimized quantities of NaBH4 118
5.2.3 Structural properties 119
5.2.3.1 SEM 119
5.2.3.2 TEM investigation 120
5.2.4 Conclusion 121
Chapter-6: Thermoelectric properties of PbTe, Sb2Te3 and
Sb2Te3/PbTe composite 122-141
6.1 Sintering and TE property measurement of PbTe 122 6.1.1 Sintering: Optimization of SPS conditions 123 6.1.2 TE property measurement of PbTe sintered pellet 124
6.1.3 Conclusion 125
6.2 Sintering and TE property measurement of Sb2Te3 sintered pellet 126 6.2.1 Sintering: Optimization of SPS conditions 126 6.2.2 TE property measurement of sintered Sb2Te3 pellet 126
6.2.3 Conclusion 128
6.3 Sintering and TE property measurement of Sb2Te3/PbTe composite 128 6.3.1 Sintering: Optimization of SPS conditions 129 6.3.2 TE property measurement of Sb2Te3/PbTe sintered pellets 130
6.3.3 Conclusion 141
Chapter-7: Fabrication of TE module and demonstration of thermo- emf 142-150
7.1 Introduction: TE module 142
7.2 Design aspects of module 143
7.2.1 Geometry of TE legs 143
7.2.2 Ohmic contacts [contact formation using nickel (Ni) coating] 144
xiii
7.3 Instrumentation of module 148
7.3.1 Assembly of module, heat source and heat sink 148
7.4 Results and Discussion 149
7.4.1 Voltage (V) and current (I) measurements for various
temperature gradients (∆T) 149
7.5 Conclusion 149
Chapter-8: Conclusions and Scope for future work 151-158
8.1 Highlights 151
8.2 Scope for future work 158
REFERENCES 159
LIST OF PUBLICATIONS 173
AUTHOR’S BIODATA 175
xiv
LIST OF FIGURES
Chapter-1
Fig. No. Figure Caption Page No.
Fig. 1.1 World’s total energy consumption and losses from 1990 to 2016
2
Fig. 1.2 Schematic diagram to illustrate Seebeck effect for a metal bar, subjected to ∆T, showing (a) electrons having more velocities at hot end than at cold end; and (b) ∆V developed between two ends
4
Fig. 1.3 Seebeck effect illustration for two conductors 4 Fig. 1.4 TE parameters: S, σ, S2σ, κe and κl plotted as a function of n 13 Fig. 1.5 The n- and p-type material with ohmic contacts used to make
a TE module
15
Fig. 1.6 A schematic diagram for TE module 16
Fig. 1.7 Schematic for commercial TE device 16
Fig. 1.8 Efficiency (%) vs. ZT keeping fixed TC=323 K and different values of TH
18
Fig. 1.9 ZT vs. temperature in bulk TE materials (a) n-type, (b) p-type 22 Fig. 1.10Schematic showing local increase in DOS around EF for Tl:PbTe as
compared to bulk PbTe
25
Fig. 1.11 Schematic illustration of Skutterudite (CoSb3) crystal 26 Fig. 1.12 Density of states (DOS) for a) a bulk 3D crystalline
semiconductor, b) a 2D quantum well, c) a 1D nanowire, and d) a 0D quantum dot
28
xv
Fig. 1.13 Schematic diagram showing scattering mechanisms in a nanocomposite
32
Fig. 1.14 Schematic for the crystal structure of Bi2Te3 35 Fig. 1.15 Schematic for the crystal structure of Sb2Te3 37
Chapter-2
Fig. No. Figure Caption Page No.
Fig. 2.1 Flowchart for steps involved and microwave oven used for MAFC route
46
Fig. 2.2 Hydro/solvothermal setup used for synthesis 49 Fig. 2.3 Flow diagram for the hydro/solvothermal synthesis of
nanomaterials
50
Fig. 2.4 The hot press unit 52
Fig. 2.5 Schematic diagram showing basic configuration of SPS 54 Fig. 2.6 Spark Plasma Sintering (SPS) Unit used for sintering 55
Fig. 2.7 Bragg diffraction from crystal plane 56
Fig. 2.8 Energy level diagram showing Raman Effect 58 Fig. 2.9 SEM equipment and its schematic diagram 59 Fig. 2.10 TEM equipment used and its schematic diagram 61 Fig. 2.11 DSC equipment used to measure specific heat values 63 Fig. 2.12 Archimedes kit used to determine the density 64
Fig. 2.13 S and ρ measurements system (ZEM-3) 65
Fig. 2.14 Laser Flash equipment used and its schematic diagram 67
xvi
Chapter-3
Fig. No. Figure Caption Page No.
Fig. 3.1 Flow chart depicting steps involved for synthesis of BiTe by MAFC
70
Fig. 3.2 Structural formulae of fuels: urea and citric acid 71 Fig. 3.3 XRD plots of as-synthesized sample using urea and citric acid
as fuels keeping e=1
73
Fig. 3.4 XRD plots of as-synthesized samples (citric acid as a fuel) with different e values
74
Fig. 3.5 Raman spectrum of as-synthesized powder from citric acid for
e =1.05
76
Fig. 3.6 SEM images depicting (a) plate like and (b) wire like morphology for as-synthesized powder prepared from citric acid for ϕe =1.05
77
Fig. 3.7 TEM image of the as-synthesized sample showing different structures in (a)- (b); (c) HRTEM image from nanoplate’s region. The insets: (a) TEM image of wire like structure and (c) SAED pattern
78
Fig. 3.8 Flowchart for the solvothermal synthesis of Bi2Te3 79 Fig. 3.9 XRD patterns of powders synthesized by varying NaBH4 with
water as solvent
81
Fig. 3.10 XRD patterns of powders synthesized by varying NaBH4 with methanol as solvent
82
Fig. 3.11 Raman spectrum of powder synthesized with optimized 83
xvii
NaBH4 =2.3 g and methanol as solvent
Fig. 3.12 SEM image of powder synthesized with optimized NaBH4=2.3g using methanol as solvent
84
Fig. 3.13 Microstructures recorded by (a) TEM; (b) HRTEM from plate region, of powder synthesized with optimized NaBH4 =2.3g and methanol as solvent. The inset (b) HRTEM image from wire like structure
84
Chapter-4
Fig. No. Figure Caption Page No.
Fig. 4.1 XRD patterns for powders: as-synthesized and annealed at 523 K and 623 K
89
Fig. 4.2 SEM images of sintered pellets from (a) as-synthesized (S1) and; (b) annealed (S2) powders
90
Fig. 4.3(a)-(e) TE properties for BiTe sintered pellets from as-synthesized (S1) and annealed (S2) powders
92
Fig. 4.4 Flowchart for SPS procedure to consolidate Bi2Te3 powder into pellet
93
Fig. 4.5 TE properties of Bi2Te3 sintered pellet 94 Fig. 4.6 XRD pattern of Bi2Te3/BiTe (different mol%) sintered pellets 97 Fig. 4.7(a)-(e) TE properties for composite samples. The inset in every figure
shows TE parameters of pure BiTe
102
Fig. 4.8 TE properties at 470 K as a function of BiTe in different mol% into Bi2Te3
103
xviii
Fig. 4.9 Reitveld refinement of XRD patterns for (a) Bi2Te3 (b) Bi2Te3/BiTe(8mol%) sintered pellets
104
Fig. 4.10 Raman Spectra of Bi2Te3, Bi2Te3+BiTe(8mol%) and BiTe sintered pellet
105
Fig. 4.11 Microstructural recordings from (a) TEM of Bi2Te3 sintered pellet. The inset shows SAED pattern and HRTEM from same sample; (b) TEM; (c) HRTEM; (d)-(e) SAED patterns from marked areas of Bi2Te3/BiTe(8mol%) composite sintered sample
106
Chapter-5
Fig. No. Figure Caption Page No.
Fig. 5.1 Flowchart for synthesis process of PbTe powder 110 Fig. 5.2 XRD plots of samples prepared using citric acid as fuel and
different ϕe values
111
Fig. 5.3 TEM recordings of samples prepared using citric acid as fuel and ϕe values as: (a) Stoichiometric (ϕe=1.0); (b) Fuel excess (ϕe =0.95); and (c) Fuel deficient (ϕe=1.05) ratios. The inset shows SAED pattern from marked region
113
Fig. 5.4 Steps followed for synthesis of Sb2Te3 powder 115 Fig.5.5 XRD plots of as-synthesized powder prepared using different
quantities of NaBH4 and water as solvent
116
Fig. 5.6 XRD plots of as-synthesized powder prepared using different quantities of NaBH4 and methanol as solvent
117
xix
Fig. 5.7 XRD plots of as-synthesized powder with optimized quantity of NaBH4 using water and methanol as solvents
118
Fig.5.8 SEM images of powder from methanol as solvent with optimized NaBH4=1.1 g at (a) low; (b) high magnification
119
Fig. 5.9 Microstructure details from (a) TEM; (b) HRTEM; and (c) SAED pattern of powder synthesized using methanol and optimized NaBH4=1.1 g
120
Chapter-6
Fig. No. Figure Caption Page No.
Fig. 6.1 Temperature dependent TE properties of PbTe sintered pellet 125 Fig. 6.2 SPS conditions for consolidation of Sb2Te3 powder into pellet 126 Fig. 6.3 Temperature dependent TE properties of Sb2Te3 sintered
pellet
127
Fig. 6.4 XRD pattern of Sb2Te3 /PbTe composite pellets with different mol% of PbTe into Sb2Te3 powder
130
Fig. 6.5(a)-(f) TE properties of Sb2Te3 /PbTe composite samples. The inset shows TE parameters of pure PbTe
137
Fig. 6.6 Reitveld refinement of XRD patterns for (a) Sb2Te3 (b) Sb2Te3/PbTe(5mol%) sintered pellets along with lattice and GoF parameters
139
Fig.6.7 (a) HRTEM image of pure Sb2Te3 SPS’ed pellet. The inset shows SAED pattern from the same sample; (b) HRTEM image of Sb2Te3/PbTe(5mol%) composite SPS’ed pellet;
140
xx
SAED patterns from areas in (b) having lattice fringes corresponding to (c) Sb2Te3 (d) PbTe phase
Chapter-7
Fig. No. Figure Caption Page No.
Fig. 7.1 Schematic for a TE module 143
Fig. 7.2 TE legs with contact layer after hot press 146 Fig. 7.3 SEM image depicting Ni coating into TE leg 147 Fig. 7.4 Schematic illustration for assembling TE module 147
Fig. 7.5 The whole set up for TE module 148
Fig. 7.6 The voltage (V) and current (I) values for different temperature gradients for modules consisting of pure and composite legs
149
xxi
LIST OF TABLES
Table No. Table Caption Page No.
Table 1.1 List of ZT values for Bi2Te3 and Sb2Te3 using different approaches
38
Table 1.2 (a) Comparison of various parameters for Bi2Te3 and BiTe (b) Comparison of various parameters for Sb2Te3 and PbTe
39
Table 3.1 Different O/F ratio combinations for citric acid and urea as fuel 73 Table 4 1 Densities of BiTe sintered pellets at different sintering
temperature and holding time
88
Table 4.2 Density of all sintered composite samples 97 Table 4.3 Carrier concentration (n) and mobility (μ) values for all
composite samples
102
Table 4.4 Wyckoff positions of refined data along with lattice and GoF parameters
104
Table 5.1 Different ϕe values for citric acid and urea as fuels 110
Table 6.1 Density of PbTe sintered pellets at different sintering temperature and holding time
123
Table 6.2 Measured density of all sintered composite samples 129
Table 6.3 Carrier concentration (n) and mobility (μ) values for Sb2Te3
/PbTe composite samples
138
Table 7.1 CTE values for different materials 145
xxii
LIST OF SYMBOLS
ρ : Electrical resistivity
σ : Electrical conductivity
S : Seebeck coefficient
S2σ : Power factor
μ : Electrical mobility
n : Carrier concentration
m* : Effective mass
kB : Boltzmann constant
EF : Fermi energy
d : Thermal diffusivity
κ : Thermal conductivity
κe : Electronic component of thermal conductivity κl : Lattice component of thermal conductivity
Cp : Specific heat
D : Density
l : Mean free path
L : Lorenz number
T : Temperature
ZT : Figure of merit
η : Efficiency of power conversion
ηC : Carnot efficiency
TH : Hot side temperature
TC : Cold side temperature
A : Area of TE leg
xxiii
L : Length of TE leg
K : Thermal conductance
R : Electrical resistance
e : Charge of electron
ε : Dielectric constant
xxiv
LIST OF ABBREVIATIONS
TE : Thermoelectric
TEG : Thermoelectric generator
MFP : Mean free path
MAFC : Microwave assisted flash combustion P.F. : Power factor
SPS : Spark plasma sintering
SEM : Scanning electron microscopy TEM : Transmission electron microscopy
HRTEM : High resolution transmission electron microscopy SAED : Selected area electron diffraction
XRD : X-ray diffraction